Industrial Compliance & Diagnostic Audits
Certified Diagnostic Energy Audits (CEA 2023 & IEEE 519)

Pioneering Energy Efficiency,
Power Quality & Industrial Reliability

Hiyan NexGrid Consulting provides precision-engineered diagnostic audits, harmonic mitigation, thermal analysis, and statutory safety compliance for manufacturing plants, thermal power stations, and continuous process facilities.

Class-A IEC Analyzers
Radiometric FLIR Scans
Zero-Shutdown Testing
CEA 2023 Safety Certified
Diagnostic Overview IEC 61000-4-30
Harmonics & Power Quality

Continuous logging to 50th order, neutral current swells, resonance analysis.

Thermal & Thermography Scan

Radiometric FLIR on-load imaging of HT/LT busbars, PCC/MCC, and steam traps.

Vibration & Flow Diagnostics

FFT spectrum analysis for rotating machinery + clamp-on ultrasonic metering.

Typical Client Payback: 3.5 to 8 Months
Engineering Profile & Governance

About Hiyan NexGrid & Our Standards Framework

Hiyan NexGrid Consulting is an independent technical auditing and engineering advisory firm. We believe you cannot optimize what you do not accurately measure. We replace guesswork with calibrated Class-A instrumentation, thermal thermography, and empirical load modeling.

Zero Plant Interruption

Non-invasive clamp-on ultrasonic meters and on-load scanning ensure full facility uptime during audits.

Direct Lead Auditor Access

Direct technical consultation with certified BEE, ISO 50001, and Level-II thermography engineers.

Statutory & Technical Standards Adherence

100% Compliant
CEA Regulations 2023 Measures Relating to Safety Statutory compliance for HT/LT electrical panels, clearances, and earth bonding.
IEEE 519-2022 Harmonic Limits & Control Strict PCC voltage and current harmonic limits logging up to the 50th harmonic order.
ISO 50001 & BEE Energy Management Systems Mass and heat balance protocols, SEC benchmarking, and thermal efficiency audits.
ISO 10816 & NDT Vibration & Thermography FFT spectral demodulation, severity limits, and Level-II infrared scans.
Regulatory bodies: CEA • BEE • DISCOM • DISH • CEIG View Full Framework
Services

Four Integrated Engineering Pillars

Comprehensive audits to eliminate equipment breakdowns and optimize utility bills.

Pillar 01

Energy & Thermal Performance

Mass and heat balances, combustion efficiency, and non-destructive thermal scanning.

  • 1. Electrical as well as Thermal Audit Boiler efficiency (ASME PTC 4), flue gas O2/CO2, steam traps, and motor loading.
  • 2. Thermal and Thermography Scan Radiometric FLIR on-load scans of switchgear busbars and transformer bushings.
  • 5. Flow Measurement (Ultrasonic) Non-invasive clamp-on transit-time flow metering for chilled water and cooling lines.
Pillar 02

Power Quality & Grid Dynamics

Harmonic mitigation, power stability testing, and shift-long electrical logging.

  • 3. Harmonic Measurements & THD Class-A analysis to 50th order (IEEE 519-2022) and Active Harmonic Filter (AHF) sizing.
  • 8. 24-Hour Load Pattern Study Synchronized logging: Amperes, kWh, kW, kVA, voltage sags, and frequency.
  • 9. Power Source Stability Test Transient stability during Grid-DG-Solar-UPS transitions under step loads.
Pillar 03

Plant Efficiency & Demand Control

Discom penalty eradication, APFC capacitor health, TOD peak shaving, and continuous Energy AMC.

  • 6. Maximum Demand Study 15-minute integration interval analysis to prevent MD surcharges and shift peak loads.
  • 7. Power Factor Study & APFC Dynamic kVAR compensation, 7%/14% detuned reactor tuning, and rebate maximization.
  • 11. Industrial Energy AMC Quarterly thermography & harmonic surveys, tariff optimization, and zero-penalty monitoring.
Pillar 04

Asset Health & Statutory Safety

Predictive machine health, statutory safety compliance, and bespoke turnkey engineering consultancy.

  • 4. Vibration Analysis (Rotating Machines) ISO 10816 FFT spectrum demodulation for motors, pumps, and blowers.
  • 10. Electrical Safety Audit CEA Regulations 2023 compliance, earth pit resistance (< 1Ω), and arc-flash boundaries.
  • 12. Requirement based Engineering solutions/ consultancy Custom root-cause failure analysis, equipment sizing, turnkey retrofits, and technical advisory.
Interactive Industrial Calculator

Calculate Your Power Factor Penalty Drain

Operating below unity power factor incurs recurring Discom surcharges every billing cycle. Use this model to determine potential savings and required capacitor kVAR.

Discom penalty elimination model
Internal plant distribution loss reduction
High-PF rebate maximization
₹25 Lakhs
0.86
1200 kVA
Estimated Annual Impact
Annual Discom Penalty Loss:
₹3.60 Lakhs/Yr
Achievable Savings:
₹3.17 Lakhs/Yr
Capacitor Req:
340 kVAR
Est. Payback:
3.5 Months
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Engineering Recruitment & Field Careers

Build Your Career with India's Premier Diagnostic Audit Fleet

We are expanding our field engineering operations across continuous process plants, power complexes, and manufacturing hubs. Explore open positions for Certified Energy Auditors, Thermographers, and Vibration Analysts.

Class-A IEC 61000 Analyzers BEE CEA Mentorship Continuous Process Exposure
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